Experience:
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Handled Continuous Vacuum distillation column for the production of 3NOX, 4NOX, 2,4 NXL, 2,6 NXL, PNC & ONC.
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Hands on Experience on Micro-Verse DCS.
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Troubleshooting problems, studying critical process parameter & preparation of data for scale up.
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Monitoring & controlling key parameter as per SOP.
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Reporting of DPR to Production Manager, Sr production manager, Unit head.
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Design & Modification of P&ID for product changeover
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Commissioning and Carry out PSSR & HAZOP for every plant modification for Changeovers.
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Carry out monthly Production audits and IMS audits by working as auditee
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Projects Handled-
o
Process Safety Modification of Air Blender
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Commissioning of continuous dryers
o
Reduction in utilities consumption
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Handled operations like Batch distillation, SFD, MFPR, High pressure Autoclave reactors, ANFD, ONFD, Shell & tube heat exchangers, GLR and SS reactors.
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Executed plant pre-commissioning activities like MRT of pumps/agitators, pneumatic/hydro-test/air blowing of lines, water calibrations of equipment, instruments calibration, etc.
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Handling unit processes as Condensation, Diazotization & pigmentation reactions for AZO and HPP pigments.
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Hands on Experience on Honeywell SCADA, and SAP.
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Follow implementation of safety procedures and processes in the field.
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Carried out plant shutdown and plant maintenance activities as per procedures (shutdown sequencing, permit system etc.).
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Coordination with Mechanical/Electrical /Instrument departments for troubleshooting problems.
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Active involvement in 5-S audits and compliance.
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Supervised- Batch Making, Filtration, Drying, Pulverisation and Packing units.
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Effective in utilizing Manpower more than 50 in a shift.
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Active involvement in LDM, OEE, MCR and Inventory analysis.
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Preparing MOC & PSSR and maintaining documents.
Education:
M.Tech and B.Tech in Chemical Engineering
Skills:
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DWSIM
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AUTOCAD (basics)
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MINITAB
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Process Design Engineering
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MS-CIT
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Data Analytics for lean six sigma
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HAZOP
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P&ID
