Resume Lead Material and Corrosion Engineer, Lead Inspection Engineer in Kuwait Al-Kuwait

Lead Material and Corrosion Engineer, Lead Inspection Engineer
Engineer - Technologist
15,000 $
Kuwait (Al-Kuwait)
07-07-2022
Contact person: Oluseye Mayungbe
Age: 45
Phone number: show
Biometric passport
Experience:
6. EMPLOYMENT RECORD From (12/2021) To (06/2022) Total Job Title: Supervisor, Planning Year(s) Month(s) 0 6 Name, address of employer: Nigerian Gas Company Limited(NGC) 1 Odin road Warri Delta State. DESCRIPTION OF YOUR DUTIES: • Facilitate the collation and reconciliation of data for planning and budgeting. • Provide required assistance in the business plan preparation process across all the departments/sections. • Prepare a planning calendar based on the ABUs guidelines and business objectives. • Take directives from the Line Manager for the integration of the NGC’s business plan within the overarching NGC plan. • Track the Company’s short, medium, and long-term plans implementation and make appropriate recommendations based on pre-determined strategic plans • Receive budget estimates for all Departments and carry out first layer review for correctness, accuracy, completeness, and conformity with established procedures, regulations and organizational objectives. • Liaise with the Finance and Accounts teams in managing the annual budgeting process as directed by the line manager. • Support with high-level strategic advice for planning and driving business growth. • Provide timely and quality reports on the activities of the Unit to the deputy manager, planning and budget. • Ensure the capacity development of direct staff, through coaching and other learning methods for career growth and optimal productivity. • Provide regular, formal, and informal, feedback on identified performance gaps of direct reports and proffer appropriate solutions. • Monitor Project delivery of CAPEX Project and offer appropriate recommendations were necessary. • Ensure all CAPEX projects followed the project sanctioning and approval process and monitor their progress. • Ensure all CAPEX project and their payment follow the commercial sanctioning approval procedure. • Technical Bid evaluation for Projects • Project Monitoring and Supervision. • Receiving the budget estimates from all the departments of the organization and critically examines them for correctness, accuracy and completeness; and conformance with established procedures, regulations, and organizational objectives • Studying the previous budget and also taking into consideration the benefits and losses occurred during the • previous financial years, due to budget planning. • Suggesting suitable amendments in the budget to the higher authorities and managerial staff of the concerned department. • Consolidating the data for budget presentation and also providing an overview of the financial status of all the operations. • Rendering financial advice to the management officials of different operations, to undertake proper financial planning and decision making. • Analyzing actual results to budgets and forecasts. • Submitting budget reports to the higher management of the organization for further scrutiny and approval in accordance with the approved policy. From (07/2019) (11/2021) Total Job Title: Lead Materials and Corrosion Engineer Year(s) 2 Month(s) 3 Name, address of employer: Nigeria LNG Limited Bonny Island Rivers State DESCRIPTION OF YOUR DUTIES: • Use corrosion management tools to predict and manage corrosion and degradation in NLNG pressure equipment to safeguard materials’ performance and integrity. • Implement materials selections that eliminate degradation threats to engineering materials. • Review failure data and laboratory test results to determine failure cause and develop solutions to prevent reoccurrence. • Provide technical advice to operations and other engineering disciplines on matters relating to the selection, mothballing/preservation of idle and retired equipment and materials selection for continued assurance of equipment integrity. • Review existing and new mechanical designs for adequacy of selected materials of construction to eliminate possible degradation mechanisms and ensure optimum total life cycle cost. • Maintain and modify the Corrosion Management Manual (S-RBI Corrosion Loops) for the NLNG production to optimize materials performance in service. Shell Risk Base Inspection Update and Review • Collect and analyze proactive compliance monitoring for integrity-related process parameters to ensure the integrity of pressure equipment are within the technical and economic lifetime of their design life. • Implement NLNG’s Materials quality control checks in manufacturing, procurement and construction/installation to ensure rogue and substandard materials are not installed in service. • Conduct the Annual S-RBI review with the Department of Petroleum Resources and update S-RBI as required. • Carry out Inspection of Vessels, Piping and other Plant equipment during Shutdown and Turn arounds when required. • Carry out fitness for service assessment on corroded equipment and issue report. • S-RBI administrator. • Provide technical leadership and advice in pressure equipment corrosion and materials issues and work effectively in a team environment to improve overall pressure equipment integrity and reliability. • Coordinate the diagnosis of material failures to determine failure cause and develop solutions for mitigation of corrosion threats, repair/replacement strategies and decisions. • Provide technical advice to operations and other engineering disciplines on matters relating to election, mothballing/preservation of idle and retired equipment and materials selection for continued assurance of equipment integrity. • Review existing and new mechanical design for adequacy of selected materials of construction to eliminate possible degradations mechanisms and ensure optimum total life cycle cost. • Lead and manage the QA/QC team and expertise to the overall Quality Management System, policies and standards to support proper and smooth execution of all Quality related activities in meeting the specified standards and requirements. • To implement preventive measures and corrective action for non-conforming products. • Responsible in for production raw material testing and other related testing and ensure testing is incompliance to internationally accepted standards/guidelines. • Able to demonstrate implementation, documentation & monitoring experience in the development & application of ISO 9001, ISO 14001, and OHSAS 18001. • Reviews, comments and approves the contractor’s Quality Control Plans. • Manages project audit programs. • Prepares and implements the project inspection strategy to cover all project phases. • NLNG Corrosion and materials technical authority 3(TA-3). • Design, manage, or implement (as applicable) corrosion control strategies covering corrosion monitoring and inspection activities, including preparation and delivery of annual and periodic reports, corrosion status of systems, identification and assessment of significant trends from surveys. • Provide authoritative technical assessment and interpretation of corrosion/inspection. • Monitoring data (using databases as apt) and recommend changes in corrosion criticality. Analyses and monitoring/inspection programs where appropriate. • Complete detailed corrosion and materials studies. • Provide corrosion expertise to and effectively interact with multi-disciplinary RBI or other process groups. • Undertake or co-ordinate failure investigations into material and corrosion issues in accordance with prescribed or approved failure investigation procedures. • Participate in and provide input to the regular review of corrosion management information such as Corrosion Control Matrices and Key Performance Indicators. • Set up and chair corrosion and integrity management review meetings and coordinate actions arising. • Provide technical leadership and authority in designated corrosion engineering disciplines. • Carry out quarterly audits of the yearly inspection plan. From (10/2016 ) To (06/2019) Total Job Title Material & Corrosion Engr - RBBI/Shop Inspection (Upgraded to Snr Materials & Corrosion Engr-RBBI/Shop Year(s2 Month(s) 10 Name, address of employer: Nigeria LNG Limited Bonny Island Rivers State DESCRIPTION OF YOUR DUTIES: • Inspection/approval of incoming goods/materials for compliance with PO and specifications. • Engagement/Coordination of Third-Party Inspection within and outside Nigeria and Review and Approval of Third-Party Material Inspection report. • Review and approval of NDE results. • Advice on Repair Methodology for pressure vessels/Piping and Tanks. • Project Document Supportincludese document Review, Approval and Supervision of Projects. • Review and approval of Welding Procedure Specification (WPS) and associated Procedure Qualification Records. • Develop a corrosion control framework and diagnostic tools for the prediction and management of corrosion • NLNG pressure equipment to safeguard materials performance and integrity. • Predict and manage corrosion and degradation in NLNG pressure equipment using corrosion diagnostic tools and data to safeguard materials performance and integrity • Proactively advise on measures to eliminate corrosion and degradation threats to ensure the integrity of pressure equipment. • Lead review of failure data and laboratory test results to determine failure cause and develop solutions to prevent reoccurrence. • Provide technical advice to operations and other engineering disciplines on matters relating to the selection, mothballing/preservation of idle and retired equipment and materials selection for continued assurance of equipment integrity. • Review existing and new mechanical designs for adequacy of selected materials of construction to eliminate possible degradation mechanisms and ensure optimum total life cycle cost. • Coordinate reviews and modify the Corrosion Management Manual (S-RBI Corrosion Loops) for the LNG production to optimize materials performance in service. • Collect and analyze data for integrity-related process parameters to proactively identify areas of concern to ensure the integrity of pressure equipment are within the technical and economic life of their design life. • Manage NLNG’s Materials quality control checks in manufacturing, procurement, and construction/installation to ensure rogue and substandard materials are not installed in service. From (08/2005) To (09/2016) Total Job Title: Plant Inspector/Chief Plant Inspector Year(s) 11 Month(s) 1 Name, address of employer: Port Harcourt Refining Company Limited Alesa Eleme Rivers State. DESCRIPTION OF YOUR DUTIES: • Condition monitoring of plant equipment using applicable Non-destructive techniques. • Write test or inspection reports describing results, recommendations, or needed repairs. • Inspect and accept or reject materials, or equipment not meeting specifications. • Analyse and interpret blueprints, drawings data, manuals, and other materials to determine specifications, inspection and testing procedures, adjustment and certification methods, formulas, and measuring instruments required. • Measure dimensions of materials to verify conformance to specifications, using measuring instruments such as rulers, callipers, gauges, or micrometres. • Check arriving materials to ensure that they match purchase orders and submit discrepancy reports when problems are found. • Supervise pressure testing and machining activities. • Inspect, test, or measure materials, products, installations, or work for conformance to specifications. • Carry out inspection of all static equipment (heat exchangers, drums, storage tanks, columns, heaters, and boilers) in the entire refinery and issue appropriate recommendations. • Risk Based inspection implementation team member. • Conduction of welder’s performance qualification test (WPQ) for various welding jobs, development of welding procedure specification (WPS) and procedure qualification test (PQR) according to ASME IX and API 1104 standards. Inspection of welds by dye penetrant test, magnetic particle test, radiography, ultrasonic test, visual test, hammer test, hardness test, and ultrasonic flaw detection etc. • Development and preparation of scope of work and bill of quantities (BOQ) for projects, organize and conduct pre-tender meetings, place tender advertisements and carry out invitation to tender documentation. • Tender opening and evaluation, analysis of technical and commercial bids and qualifications etc. Evaluation modification of Process line and interpretation of Piping & Instrumentation Diagrams. • Supervision of contracts to ensure timely delivery of quality jobs in accordance with the contract schedules. • Verification and certification of mechanical jobs and supplies. • Material Identification and selection. • Provision of asset integrity management advisory services. • Vendor assessment and recommendations. • Inspection and testing of piping, valves, welded joints, lifting equipment, etc and carry out other Non-Destructive examinations (NDTs) • Corrosion monitoring and evaluation • Liaise with the Production Department to ensure the proper, efficient and profitable running of the refinery and its constituent units, which include: 1. The Crude Distillation Unit (CDU) 2. The Vacuum Distillation Unit (VDU) 3. The Fluid Catalytic Cracking (FCC) Unit 4. The Naphtha Hydrotreating Unit (NHU) 5. The Catalytic Reforming Unit (CRU) 6. The Kerosene Hydrotreating Unit (KHU) 7. Power Plant and utilities (PPU) 8. Offsite (including tank farm and product loading and offloading jetties). OTHER WORKING EXPERIENCES:  Quality Control Engineer (01/2003 to 07/2005) Nigerian Foundries Limited Ilupeju Lagos • Developing and implementing quality standards. • Developing and implementing quality control systems. • Monitoring and analyzing quality performance. • Inspecting and testing materials, equipment, processes, and products to ensure quality specifications are met. • Collaborating with operations managers to develop and implement controls and improvements in casting, patterns and machined components. • Supervised the heat treatment process. • Carry out failure analysis • Ensuring that workflows, processes, and products comply with safety regulations. • Investigating and troubleshooting product or production issues. • Developing corrective actions, solutions, and improvements. • Reviewing codes, specifications, and processes.  Ebun Industries Nigeria(02/2002-12/2002) Shift Mechanical Engineer • Assessing project improvement requirements • Measuring the performance of mechanical components, devices and engines • Maintaining and modifying equipment to ensure that it is safe, reliable and efficient • Designing components and parts using computer-aided design/modelling software(Autocad and Inventor) • Inspecting and approving materials from suppliers • Troubleshooting equipment breakdown and issuing and implementing recommendations. • Producing and implementing designs and test procedures. Presenting designs to managers and clients • testing, evaluating, modifying and re-testing products • Writing reports and documentation • Providing technical advice • Analysing and interpreting data.  Continental Iron and Steel Company Ogba Lagos(06/1998-08/1999) Industrial attachement • Learning and working to control the shaping of metals through casting, rolling, forging and drawing • Learning and working on the joining of metals using welding and soldering techniques • Learning and working on the design of metal components and prototypes. • Learning and working on the operations and maintenance of an electric arc furnace • Learning and working on the operations and maintenance of a rolling mill 7. ACHIEVEMENTS – At NLNG • Special Recognition Award from NLNG for helping in obtaining the DPR approval for the use Risk-Based Inspection(S-RBI) for Pressure Relief Devices. • Special Recognition Award from NLNG for the repair of the main cryogenic heat exchanger (MCHE) in train 4 • Coordinated the Re-assessment of all corrosion Loops for the NLNG trains and offsite • Introduced the 5 years re-assessment for corrosion loops on Shell risk-based inspection framework. • MCT: Member managing obsolescence and end of life of equipment • Emergency repair of the neutralization pits • Replacement of Train 1,2 & 3 E-1101A/B Plate Heat Exchangers • Administration building extension and learning centre • Drinking water/demineralization water/service water upgrade • Replacement of corroded infrastructures in the Water and Demineralization Units • Project Support for boil-off gas compressor Project • Hypochlorite Production unit rejuvenation • GTS 1 gas supply optimization project • Aboveground plant fire water & service water system. • Member MCT 4.71 TA 10/30: Variable turnaround intervals and total duration • Shutdown Inspection Engineering for Train 3 TA in August 2017 • Shutdown Inspection Engineer for Train 3 TA 2019. • Shutdown Inspection Engineer for Train 1 Emergent shutdown 2019. • Shutdown Inspection Engineer for Train 4 turnaround main combustion inspection 2020 • Shutdown Inspection Engineer for Train 5 turnaround main combustion inspection 2021 At NNPC/PHRC: • GMD/Minister of State for Petroleum award for the repair of the crude distillation column(10C01)-2015 • Managers award for most outstanding staff in Inspection in 2014 • Managing Director’s (PHRC) award for outstanding performance 2011. • MD’s PHRC Commendation letter 2014 • Inspection and revamping of the FCC reactor and regenerator in PHRC -2007-2008. • Inspection and Revamping of the CRU reactors (12R01, 12R02 and 12R03): -2009. • Coordinated and supervised the repairs of over 50 tanks in PHRC as a member of the Tank Rehabilitation Committee. • Repair and commissioning of main crude tank(50TK01A) at PHRC • Inspection and major repairs of the PHRC main crude distillation column (10C01):-September 2015 to December 2015. • Inspection and Repair of the VDU column (on three Occasions). • Coordinator/project engineer for retubing of PHRC steam boiler 3(70B03)-2012 • FCC upgrade project
Education:
4 EDUCATION: Month/Year attended Degrees and Academic Distinctions Course of Study Name, Place and Country from to December 2001 June 2003 Master of Science(Msc) Mechanical Engineering University of Lagos Akoka Lagos Nigeria April 2004 June 2020 Bachelor of Engineering(B.Eng.) (second class upper division) Metallurgical and Materials Engineering Federal University of Technology Akure Ondo State Nigeria 5. LIST MEMBERSHIP OF PROFESSIONAL BODIES/CERTIFICATIONS: 1. COREN Registered Engineer-R17,069 2. Member, Nigerian Society of Engineers (19205) 3. Member, American Welding Society (AWS)-627123 4. American Society for Non-Destructive Testing (ASNT) Level II Certified NDT Inspector (5 Non-destructive Methods) 5. Institute of Infrared Thermography London level 1 Infrared thermographer 6. AmericanWelding Society CertifiedWelding Inspector(CWI)-11040381 7. API 510 Certified Pressure Vessel Inspector-46691 8. Inspection and Reliability evaluation course (JCCP Tokyo Japan) 9. API 653 Certified Above Storage Tank Inspector-48207 10. API 580- Advance Risk-Based Inspection-59983 11. API 571-Corrosion & Materials-77793 12. API 570-Certified Piping Inspector-76985 13. API 577 Welding Inspection and Metallurgy-80875 14. API Certified Pipeline Construction Inspector-87043 15. Shell ALARP Knowledge Certification 16. Shell Discipline Control and Assurance Framework Certification 17. Shell Design Engineering Manuals (DEM 1 and DEM 2) Knowledge base assessment Certification 18. Shell DEPs and EFAs Assessment Certification 19. Certifications in HSSE Prepare, Assess and Lead Training 20. Certification in Shell w-IMS Training (Web Based Integrity Management System 21. Certification in Shell Risk-Basednspection Methodology. 22. NLNG Technical Authority 3(TA-3) in materials, corrosion and inspection 23. ISO 9001 Lead Auditor 24. Harvard Business School- Management Communication-Planning 25. Harvard Business School-Management Communication-Writing 26. Harvard Business SchooManagement Communication-Presentation
Skills:
1. COREN Registered Engineer-R17,069 2. Member, Nigerian Society of Engineers (19205) 3. Member, American Welding Society (AWS)-627123 4. American Society for Non-Destructive Testing (ASNT) Level II Certified NDT Inspector (5 Non-destructive Methods) 5. Institute of Infrared Thermography London level 1 Infrared thermographer 6. AmericanWelding Society CertifiedWelding Inspector(CWI)-11040381 7. API 510 Certified Pressure Vessel Inspector-46691 8. Inspection and Reliability evaluation course (JCCP Tokyo Japan) 9. API 653 Certified Above Storage Tank Inspector-48207 10. API 580- Advance Risk-Based Inspection-59983 11. API 571-Corrosion & Materials-77793 12. API 570-Certified Piping Inspector-76985 13. API 577 Welding Inspection and Metallurgy-80875 14. API Certified Pipeline Construction Inspector-87043 15. Shell ALARP Knowledge Certification 16. Shell Discipline Control and Assurance Framework Certification 17. Shell Design Engineering Manuals (DEM 1 and DEM 2) Knowledge base assessment Certification 18. Shell DEPs and EFAs Assessment Certification 19. Certifications in HSSE Prepare, Assess and Lead Training 20. Certification in Shell w-IMS Training (Web Based Integrity Management System 21. Certification in Shell Risk-Basednspection Methodology. 22. NLNG Technical Authority 3(TA-3) in materials, corrosion and inspection 23. ISO 9001 Lead Auditor 24. Harvard Business School- Management Communication-Planning 25. Harvard Business School-Management Communication-Writing 26. Harvard Business SchooManagement Communication-Presentation
Language skills:
-
Additionally:
3. SKILLS AND COMPETENCIES: • Project Management(Project document review) • Auditing. Material Testing requirement, Metallurgical Analysis, Quality Management Audit • Quality Assurance/Control. Non Destructive Examinations, Failure Analysis/Replicas • Corrosion Risk Assessment, welding(Fit-ups/Welding data/welding examinations/Welding procedure specification and qualification) • Static mechanical equipment design, installation and commissioning (columns/exchangers/drums/aerators boilers/tanks/filters/air-coolers, separator etc. • Visual inspection,column inspection/ internals installation • Corrosion mechanisms, materials inspection • FCC/CRU reactors inspection/repairs, relief valves • Risk-Based Inspection, Damage Mechanisms • Blueprint review, design reviews and approvals • Knowledge of all alloys, including chemical compositions, basic metallurgy, mechanical properties, deleterious phases • Solid versus clad products, Define standards, engineering specifications and DEPs. Review and audit manufacturing QA/QC processes etc • Cryogenic heat exchanger repairs, heat exchanger repairs and pressure testing. • Pneumatic and hydrostatic pressure tests, Proficiency in AutoCAD, AutoCAD Mechanical, Inventor AutoCAD PI & D, PLANT 3D, SAP (PM/ESS/MSS/FM) • Knowledgeable in Shell Reliability Centered Maintenance, Shell Asset Management System (AMS), Shell Managing Equipment Care System (MEC), • Shell CUI assessment management system (CCAM), Microsoft Office suites • Navisworks Freedom 2013, PI OSI soft, Kabanflow- Lean Project Management • Bowtie analysis, Health Safety Security and Environment competences • PACER Computerized maintenance management system, Safety-Critical equipment • Production Critical Equipment, NLNG/gas business etc. • Strategy planning development and Budgeting
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